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Calibrating Your Field Sprayers


How often do you calibrate your sprayer? Did you know that by not calibrating frequently enough, you could be risking fines and/or loss of your crop? 

Calibrating your sprayer means accurately determining how much pesticide you are applying. If you apply more pesticide than the label allows, you are violating the law and could be fined and/or have your crop destroyed. Calibrating at least once per season, preferably several times, is absolutely necessary to ensure accurate application rates and effective pest control. 

Calibration is equally important for planter box insecticide applicators. Follow the manufacturer's instructions for calibrating planters.

Calibration steps

There are different ways to calibrate a sprayer. The following steps are one of the methods you can use. 

Before calibrating, check your sprayer manufacturer's instructions. Some sprayers require a special procedure for calibration. You'll need a watch, measuring tape, measuring container graduated in ounces, tip tester (which gives a flow rate for each spray nozzle in gallons per minute or liters per minute), or flags or stakes for marking. Also, a pocket calculator may help with the math. Always start with a clean sprayer. 

1. Fill your sprayer tank about half full with clean water.

2. Measure the distance in inches between nozzles.

3. In the field, mark out a test course that's the length corresponding to the distance between your nozzles. Use the chart on this page.

4. Taking a running start, drive the entire test course from start to finish lines, driving at normal speed. Time the number of seconds required to complete the course.

5. Keeping the engine RPM running at the same speed used on the course, park your rig and set the brakes.

6. Set your sprayer pump pressure correctly for your spray tip type and desired gallons per minute (GPM).

7. Using a tip tester or plastic container marked in ounces, collect water from a single nozzle for the same amount of time it took you to drive the test course. Repeat for each nozzle. If any one nozzle's output is 5 percent more or less than the others, replace it.

8. Once all nozzles are outputting within 5 percent of each other, the average amount of water collected per nozzle equals your gallons per acre (GPA) output for your rig. For minor changes in output, adjust your sprayer pressure to achieve the GPA recommended by the pesticide label. For major changes, either change travel speed or nozzle tip size and recalibrate. Back to top

Calibration Test Course Chart

Nozzle Spacing (in.)

 Test Course Length (ft.)

40 102
38 107
36 113
34 120
32 127
30 136
28 146
26 157
24 170
22 185
20 204
18 227
16 255
14 291
12 340
10 408

  Back to top

This tip sheet may be reproduced for non-commercial use. Please credit GEMPLER'S.

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